Lanxi: Textile Industry With Digital "New Brain" To "Speed Up"

On July 5, in Zhejiang Xinlan Textile Co., Ltd., Huang Min, deputy general manager, showed reporters the achievements of the enterprise after digital transformation. Today, they can learn about the current product production, energy management, order management and human resource management in real time through mobile phone app.

In recent years, Lanxi has taken digital transformation as the direction, vigorously promoted the intelligent transformation of "machine replacement" in textile industry, and realized the optimization and upgrading of production equipment, process technology, enterprise management and sales channels. Under the guidance of experts from the provincial intelligent manufacturing expert committee, a number of old textile enterprises, such as Wanzhou textile, Xinlan textile, Weichen textile and Xinhai textile, continue to deepen the digital transformation of enterprises. In June 2019, Lanxi officially launched the establishment of textile industry intelligent manufacturing demonstration city. It is planned to basically realize "enterprise digital manufacturing and industry platform service" in three years.

"We have carried out digital acquisition and transformation of the company's production equipment and working platform. Now these data seen by mobile phones are the results of the input of their working conditions by the staff of each process into the system, plus the automatic collection of various equipment." Huang Min said that at present, there is a data acquisition device beside each production equipment of the company, which can not only collect the production situation, but also analyze and judge the situation, so as to improve the work efficiency. In the process of production, the company has also realized the automatic logistics system of automatic handling between working procedures. The workers only need to click in front of the computer screen, and the required cloth can be delivered out of the warehouse and quickly connected to the production line“ After the transformation, the company's production capacity and ability to cope with external changes have been improved, technical reserves and talent team have been strengthened, and the enabling effect of industrial big data on intelligent manufacturing has been further reflected. "

Similarly, in the inspection workshop of Wanzhou Textile Holding Group, the visual cloth inspection system has greatly improved the company's staffing and production capacity“ The system can automatically inspect grey fabric, count the output and pass rate, and help us to analyze the causes of grey fabric defects Xu Jianzhong, Secretary of the Party committee and executive vice president of the group, said that when the company was producing home textile fabrics, one inspection machine used to need two workers, but now only one person is responsible for the two machines, and the accuracy rate can reach more than 95%.

Not only that, the company has also completed the plate construction of data automatic collection, software interconnection, digital display and employee intelligent manufacturing training, and has built a fully automatic packaging system“ Through the intelligent transformation, the company's management level and economic benefits have been greatly improved, loom comprehensive efficiency increased by 2%, operation cost decreased by 10%, energy consumption decreased by 5%, labor force decreased by 16.6%, and order delivery time was shortened by more than 5 days. " Xu Jianzhong told reporters.

In the establishment of intelligent manufacturing demonstration city in the textile field, Lanxi was promoted from the pilot to the general, and 30 enterprises were selected for intelligent reform. After two years of reform and improvement, the efficiency of 30 pilot enterprises increased by 12.3%, the networking rate of production equipment reached 98%, and the average consumption of water, electricity and steam per 10000 meters cloth decreased by 9.8%, 4.1% and 5.6%, respectively.